*View Engineering specifications here
Custom Coil Encapsulation Services
Endicott Coil Company, Inc. specializes in designing custom encapsulated coils engineered to thrive in the harshest environments. Encapsulation protects coils from external conditions, enhances dielectric properties, improves isolation, and optimizes heat transfer for superior performance. Every coil is meticulously crafted to meet the unique demands of your application.
Encapsulation Materials
Our encapsulated coil solutions are built using premium materials tailored to your application needs:
- Thermoset Materials – Exceptional thermal stability
- Epoxies – Durable and versatile
- Varnishes – Reliable insulation
- Elastomers and Plastisols – Flexibility and durability
- Silicone Rubber – Waterproof and adaptable
- Polyesters – Cost-effective and durable
We accommodate virtually any encapsulation type for unparalleled flexibility.
Application Methods
Our advanced manufacturing techniques ensure precision-engineered coils:
- Vacuum Pressure Impregnation (VPI)
- Vacuum Degasification
- Injection Molding
- Pouring/Dispensed Materials
- Dipping
- Manual/Hand Application
With state-of-the-art facilities featuring vacuum ovens, curing systems, and 30-ton presses, we ensure unmatched performance from extreme cold to intense heat.
Testing and Quality Assurance
We rigorously test each coil to ensure top quality:
- Hipot Testing
- Inductance and Resistance Testing
- Leak and Surge Testing
Our facility follows ISO Certified Facility and can conduct virtually all electrical property testing to the requirements. We are experienced in IPC, ASTM, CSA, VDE, NRC, Mil-Spec, and UL standards, ensuring our products meet or exceed industry-specific requirements.
Industries Served
Our custom encapsulated coils are trusted across diverse sectors, including:
- Aerospace
- Medical
- Automotive
- Nuclear
- Industrial
From prototypes to large-scale production, we deliver solutions tailored to your exact specifications.
Why Choose Endicott Coil?
With decades of expertise, we are committed to delivering innovative, high-quality encapsulated coils that exceed expectations. Our focus on precision, reliability, and customer satisfaction has built lasting partnerships across industries.
For more information about our custom coil encapsulation capabilities or to discuss your project requirements, please contact us directly or view the specifications here.