Details of Endicott Coil's Custom Coil Winding Capabilities
- Coil Types
-
Self-Supported (Air Core)
Transfer and Injection Molded
Impregnated
Bobbin Wound
Solenoids
Stator
Brake and Clutch
Buzzers and Vibrators
Sensing
- Coil Winding Process
-
Single Layer
Multi-Layer
Wet Wound
Dry Wound
Random Layer
Precision Winding
- Wire Material
-
Copper
- Wire Shape
-
Round
Square
Rectangular
- Insulation Material
-
Thermal Class
- Bobbin Materials
-
Zytel
Glass Filled Nylon
Rynite
Ryton
Liquid Crystal Polymer (LCP)
Delrin
PEK
Other Materials
- Wire Size
-
48 to 10 AWG
- Temperature Range
-
105 to 240 °C
- Coil Shapes
-
Triangular
Square
Round
Trapezoidal
Pie / Wedge
Custom
- Coil Winding Maximum Diameter
-
14 in
- Winding Tolerance (+/-)
-
.002 in
- Added Value Processes for Coil Finishing
-
Coil Potting/Encapsulation (Rubber or Epoxy)
Thermally-conductive Epoxies
Water Cool Plates
Stripping
Tinning
End Connector Assembly
Electrical Testing
- Coil Winding Equipment
-
Computer Controlled
Spot Welding
Automatic Termination
- Testing Equipment
-
Gauss Meters
Ohm Meters
High Pot Testers
Leak Testes
- Testing Capabilities
-
High Pot Testing
Inductance Testing
Resistance Testing
Leak Testing
Surge Testing
- Inspection
-
Line
- Secondary Services
-
Design and Engineering
In-House Tooling and Machining
Transfer Molding
Injection Molding
Vacuum Impregnation
Encapsulating
Ultrasonic Welding
Assembly
- Production Volume
-
1 to 100,000 units
Prototype
Short Run
Large Scale Production Runs
Additional Information
- Industry Focus
-
Transportation
Power Transmission
Automotive
Metering
Medical
Nuclear Energy
Aircraft / Aviation
Computer
- Intended Applications
-
Aerospace Applications
Automatic Fire Door Closers
Automatic Switches
Circuit Breaker Coils & Solenoids
Current Transformers
Dental Valves
Electric Brakes & Clutches for Construction Equipment
Electronic Locks
Elevator Solenoids & Relays
Fuel Monitors
Fuel Sensors
GPS Sensors
Ground Fault Interrupters
Hand-held Scanner Components
Lighting for Hazardous Areas
Linear Vibrators
Marine Applications
Measuring Equipment
Metering Applications
Microwave Amplifiers
Medical Valves
Position Sensors
Power Transformers
Power Transmission
Printer Components
Precision Instruments
Recreational Vehicles
Security Systems
Sensing Transformers
Tattoo Equipment
Technical Cameras
Time and Productivity Recording
- Quality
-
ISO Methodologies
SPC Techniques
Case Studies
Process Capability Indices
On-Going Improvement
- Industry Standards
-
UL
CSA
VDE
RoHS
Mil-Spec
Nuclear Regulatory Commission (NRC)
- File Formats
-
AutoCAD
MathCAD